Van der Valk Horti Systems DEVELOPER AND PRODUCER OF VENTILATION AND SCREENING SYSTEMS FOR GREENHOUSES General installation manual Stabimax Venlo rail mechanism Version 07 April 2017 Van der Valk Horti Systems DEVELOPER AND PRODUCER OF VENTILATION AND SCREENING SYSTEMS FOR GREENHOUSES Table of contents Available rail brackets Page 01 Clamp rail brackets Page 02 Uni rail brackets Page 03 C-profile Page 04 Rail bracket compact C50x25 Page 05 U-profile Page 06 Rail bracket U60x40 mm Page 07 Gear rack unit Page 08A Gear rack unit Page 08B Push pull tubes Page 09A Push pull tubes Page 09B Coupling of push pull tubes to rack and pinion Page 10A Coupling of push pull tubes to rack and pinion Page 10B Assembly of 2 push rods per vent Page 11 Assembly of 3 push rods per vent Page 12 Assembly of 3 push rods per vent 2 push rods bended Page 13 Assembly of 4 push rods per vent Page 14 Assembly of 4 push rods per vent 2 push rods bended Page 15 Assembly of 5 push rods per vent 4 push rods bended Page 16 Mounting of the push rods to the window Page 17 Mounting of the stabimax hinge to the clamp Page 18 Manual based on the data below With Stabimax hinge Bay sizes 3200/4000/4267/4500 Drive supplier Lock or Ridder End vents with C or U profile Use this manual in combination with Van der Valk WinTop files. The position of the rack and pinion will be shown in project files. See layout of greenhouse manufacturer for position of vents and number of push rods. On page 8A,9A, and 10A is Rack and pinion mounted at column. On page 8B,9B, and 10B is Rack and pinion mounted on trellis. If you dont need to install end vents you can skip page 4-7. This manual is not legally binding. No rights may be derived from this installation manual. 01Available rail bracketsTube 50x20R=0mm >0mm>0mm >0mmP ( 1 : 25 )P03Uni rail bracketsNote: Mount the brackets with the head side of the bolt at the package side of screen.Detail AClamp rail brackets see page 2.55.40.-53.55.3855.40.05M8x-M8M8(H + 15 or 20 mm)41.22.01 tube 50+60mm41.22.02 tube 80+100mmHNote: No rail bracket at section end. For distance between rail brackets: See page “WinTop“Section end41.22.06 2741.22.07 32Advised:Optional:A A A A A A A A A A AA AA A A A A A A A ASection endU ( 1 : 25 )V ( 1 : 25 )AA ( 0,08 : 1 )AB ( 1 : 25 )AC ( 0,08 : 1 )AD ( 1 : 25 )UVAAABACAD04C-profileDetail A41.51.10A53.11.30Detail BBM6x70 56.30.70M6 56.30.00See page “WinTop“M8x16 55.40.16M8 55.40.0050.78.30 bay size 320050.78.35 bay size 400050.78.37 bay size 4267Detail CC CM6x70M8x16M6M853.35.1653.35.20M6x16M6x20 Connection of 415110 to the ridge with hammerhead bolt. Length is depending on type of ridge.Boal: M6x16Alcomij: M6x20R ( 1 : 25 )U ( 1 : 25 )V ( 1 : 25 )Y ( 0,08 : 1 )RUVY05Rail bracket compact C50x25 mmDetail A41.24.12M8 56.40.05For distance between rail brackets: See page “WinTop“Section endA A A A A A A A A A AA A A A A A A A A A ASection endU ( 1 : 25 )V ( 1 : 25 )AA ( 0,08 : 1 )AB ( 1 : 25 )AC ( 0,08 : 1 )AD ( 1 : 25 )UVAAABACAD06U-profileDetail A41.51.10A53.11.30Detail BBM6x80 56.30.80M6 56.30.00See page “WinTop“M8x16 55.40.16M8 55.40.0050.78.60 bay size 320050.78.65 bay size 400050.78.67 bay size 4267Detail CC CM8x16M6M8Connection of 415110 to the ridgewith hammerhead bolt. Length isdepending on type of ridge.Boal: M6x16Alcomij: M6x20M6x80 mm53.35.1653.35.20M6x16M6x20R ( 1 : 25 )U ( 1 : 25 )V ( 1 : 25 )Y ( 0,08 : 1 )RUVY07Rail bracket U60x40 mmDetail A27 41.25.2132 41.25.22M8 56.40.05 For distance between rail brackets: See page “WinTop“Section endA A A A A A A A A A AA A A A A A A A A A ASection endT ( 0,08 : 1 )U ( 1 : 50 )U08ADetail AANote: Mount the gear rack unit according to the manual of the drive supplierGear rack unitDetail ASee “WinTop“ and project filesfor position of the gear rack.preferably under the window.